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Metal Printing

My partners and I choose a ravioli press to print on the metal printer. The professor had given us the following restrictions on our designs to prevent the print from failing:

  • No bridging over 2 mm

  • Maximum overhang is 0.5 mm anywhere

  • The file size needs to be reasonable

  • No angles over 45-degrees

  • Maximum dimension of the part is 2 x 2 x 4 in

  • Any horizontal holes are under 8 mm 

  • All wall thicknesses are less than 2 mm

Due to bridging issues, we designed the part as a teardrop so that it can be printed vertically. It was modeled on SolidWorks and sliced using Materialise.

RavioliPress.jpg

The final printed part is shown below. Because the angle of the teeth were greater than 45-degrees, the part was tilted back by 10-degrees. No other supports besides the base supports were required to print, and there was no failure. The part was printed the way as we have intended. 

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